NATIONAL
CHEMICAL LABORATORY (NCL)
MANDATE
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To advance
knowledge in different areas of chemical science and technology.
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To develop
new products, processes and technologies.
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To develop
globally competitive technologies.
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To undertake
process design and engineering.
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To carry
out technology search, evaluation, selection, monitoring, assessment and
forecasting.
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To assist
the chemical industry through consultancy, contract research, training,
etc.
MAIN
FACILITIES
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A wide
range of moden instruments for characterization and structure determination
of chemicals.
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A sohiisticated
catalyst testing unit.
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Facilities
for fabrication of polymer engineering components.
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Gene synthesis
facilities.
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Pilot
plant facilities.
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Computer
facilities.
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Library,
housing the National Information Centre for Chemistry and Chemical Technology
(NICHEM).
SIGNIFICANT
ACHIEVEMENTS
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Catalysis
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Polymers
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Organic
Chemical Technology
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Biotechnology
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Basic
Research
Catalysis
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NCL has
developed world class technologies in the areas of petroleum refining,
petrochemicals refining, and fine chemicals.Notable success are catalysts
and processes for isomerisation of xylenes, ethylbenzene, C6/C9
trans-alkylation, maleic anhydride, ethyl methyl ketone, acetic
acid, benzofuran, guaiacol, m-hydroxyanisole and propionic acid The accent
is on ecofriendly greeen processes, in which the use of hazardous chemicals
is eliminated. A process is jointly developed with Reliance Industries
Ltd. for linear alkyl benzene (LAB) that uses zeolites catalysts instead
of the highly corrsive and toxic hydrogen fluaride is a recent example.The
area of catalysis at NCL has the unique record of being the only one form
which a hi-tech product ( a state-of -the-art catalyst) has been exported
to an advanced wertern country.
Polymers
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In the
area of polymers, the laboratory has developed a fibre-reinforced thermoplastic
material and successfully used it for producing some critical components
of two wheeler engines. NCL and CBRI have jointly developed Beck-Bond,
a polyurethane waterproofing compound based on an eco friendly raw material.
NCL's Jalshakthi, a superabsorbing material with uses in agriculture,
horticulture, and aforestation is already well known. Functionally-grafted
cable compounds, meeting the stringent specification of the cable industry,
have been developed in collaboration with Cable Corporation of India Ltd.
Membrane filters for Oxygen enriched air, membrane filters for drinking
water, controlled release formulation of drugs, vaccines and pesticides,
and composite bearing bush are among the other products that are at various
stages of development.
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Frontier-area
research in the field of polymers being carried out at NCL includes the
design of novel membrane materials for gas seperation through mollecular
modelling; polymers with controlled mollecular properties for use as viscosity
index omprovers; novel self-associating polymers for drag reduction in
oil pipelines; inteligent materials such as smart gels for application
is seperation technology, enzyme mimics, etc.; manipulation of polymer
surfaces/intersurfaces for improving their barrier/adhesive properties,
and water-borne adhesives and surface coatings eith enhanced ecofriendliness.
Organic
Chemical Technology
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NCL has
strong linkages with chemical industry and is uniquely equipped to tacle
current and futuristic problems of the industry. One of the recent successes
include novel oligonucleotide probes for replacing hazardous radioactive
probes.
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Some other
success in this area include complex synthesis of brassionolide, biotin,
prostaglandins, and vitamin B6 . A unique synthesis of the ranitidine
intermediate, methylamino methylthionitroethane with a zeolite catalyst,
and that of a key intermediate of carbomate pesticides illustrate NCL's
commitment to clean technology. An example of interdisciplinary research
is the microdial transformation-based synthesis of phenylglycine.
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Probing
nature for obtaining useful molecules also finds an important niche in
NCL's programme. This has lead to the isolation of two anti-cancer agents,
vinblastine and vincristine from the plant Catharantus roseus, two
biopesticides from the Indian neem, and a process for morphine
and codeine starting from opium.There is also considerable
stress for synthesis for new molecules with commercial potential like anti-cancer
and anti-HIV agents, cardiac and anti-malarial drugs, plant growth promoters
and dye-intermediates.NCL's early concern about heavy loss of agricultural
products cuased by insect pests resulted in the development of processes
for endusulfan, dimethoate and ethion, three pesticedes thar are still
widely used.
Biotechnology
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NCL's
strength in biotechnology lie in enzyme engineering, fermentation technology,
plant molecular biology and plant tissue culture. An actinomycete strain
Chainla capable of improving the quality of dissolving pulp by removing
xylans from it; and alkalophilic Bacillus with a similar property; a high
activity alkaline protease secreting a strain of Conidiobolous; a high
activity Myrothecium verrucaria capable of producing chitinase; and the
identification chitin-degrading enzymes mark NCL's success in enzyme engineering.The
continuous fermentation technology (Encillium) for producing alcohol from
molasses using an immobalized yeast has been NCL's chief acheivement in
the recent years in the area of fermentation technology.In the area of
plant molecular biology RFLP and genetic engineering are being applied
for breeding protein enriched varities of rice and tur dal.
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A very
significant acheivement in the area of plant tissue culture in the development
of a fast growing variety of bamboo, in which the flowering time is reduced
from a few years to only a few weeks. Its other successes include a development
of a disease resistant and high yielding variety of sugarcane, and elite
varieties of forrestry trees like eculaiptus and salvadora; an isolation
of superior variants like Cardamom, turmeric and ginger. NCL's Superior
cardamom variety commercialised by A.V. Thomas & Co., has helped boost
India's export of this spice.
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Currently
the focus in on recovery of natural products from marine organisms; enhancement
of oil recovery using aerobic and anearobic microbes; isolation of oil
degrading yeast, bacteria and fungi; use of enzyme inhibitors as drugs,
a use of microbial products against plant pathogens. The National Collection
of Industrial Micro-organisms at NCL is a unique facility that reflects
India's rich biodiversity.
Basic
Research
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NCL's
policy is that globally competitive technologies can be built only on a
strong science base.
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Important
basic research has been carried out at NCL that has potential applications
in materials, organic reactions, plant tissue culture and polymers. The
discovery that films of amphiphiles can be obtained through self organization
without the agency of a condensed solid-phase Langmuir monolayer has opened
new possibilities in material synthesis. NCL's exploration of nano particle
science has provided pointers to potential electro-chemical applications
including electrocatalysis, energy conversion and storage. Studies of Langmuir-Blodgett
films have not only thrown new light on the basic mechanisms but has laid
to deposition of TiO2 nanoparticles which can be employed in the harvest
of solar energy. The breakthrough in bamboo research, already described
also belongs to this category.
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NCL's
current research interests in basic science include photoinduced electron
transfer reactions, orgranometallic compounds in asymmetric synthesis,
synthesis of fluorescent probes, living anionic polymerisations, coupled
cluster methods in quantam chemistry, and non-linear dynamics of chemical
reactions, etc.
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NCL's
innovation in inducing enzyme-like activity in polymeric gels responsive
to stimuli (Gelzymes), and it's expolration of zeolites with enzyme like
activity (Zeozymes) are but two examples of NCL's diverse strengths interacting
with each other to produce novel results.
DIRECTOR
Dr.
Paul Ratnasamy, Ph.D.
CONTACT
ADDRESS
Pune
411 008
Telephone:
(091)212-336451/52/53.
Telegram
: CHEMISTRY PUNE.
Telex
: 0145-7266, 0145-7586 & 0145-7633 NCL IN.
Fax
: (091)212-330233, 334761.
E-mai
: root @ ncl.ernet.in
Copyright(c) National
Chemical Laboratory, Pune, 1997.
Created and Hosted by
NIO, Goa.